Museum of the Human Inventions
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MHI 066 · Exhibition

Cheap Steel (the Bessemer Process)

1856

Documented date

England and United States

Associated with

Henry Bessemer
English engineer who patented the converter
William Kelly
American ironmaster who made a similar discovery
Robert Mushet
Metallurgist whose additive made the process practical

Plate 066

1856

England and United States

No photograph is shown for this exhibition. The museum displays an image only where it can show the object honestly.

About this date

Henry Bessemer announced the process in 1856. William Kelly in the United States and Robert Mushet in Britain also contributed.

About credit

Kelly claimed prior discovery and the US patent was granted to him. Mushet’s spiegeleisen addition fixed problems in Bessemer’s method.

Chapter I

The world before

Life before Cheap Steel (the Bessemer Process)

Steel was costly and made in small batches. Most structures used cast or wrought iron.

The human achievement

How it came about

A pear-shaped converter was filled with molten pig iron. Air blasts removed carbon and impurities in about twenty minutes, producing tons of steel at a time. The Siemens-Martin open hearth process followed in the 1860s.

Understanding the invention

How it works

Cheap Steel (the Bessemer Process), explained in two steps.

Step 01 of 02

Burning off carbon

Oxygen from the air reacts with carbon and silicon in the iron, releasing heat that keeps the metal molten.

IV

The transformation

What changed for humanity

  1. Railways and bridges

    Steel rails lasted much longer.

  2. Buildings

    Steel frames supported skyscrapers.

Cheap steel made rails, bridges, ships, tools and, later, skyscrapers stronger and lighter than iron.

Before and after

Life before and after Cheap Steel (the Bessemer Process)

Before

Hours of labour, high cost.

After

Minutes in a converter, at a fraction of the price.

On larger screens, drag the divider (or use the arrow keys) to give more room to the world before or after.

VI

Its legacy

What came after

MHI 066

Cheap Steel (the Bessemer Process)

  • Beyond the collection

    Skyscrapers

    Steel frames and the safety elevator.

  • Beyond the collection

    Modern steelmaking

    Oxygen furnaces replaced Bessemer’s converters.

VII

Human stories

The people and the moments

Mushet’s forgotten fix

Robert Mushet solved Bessemer’s quality problem but was not well rewarded. Bessemer was knighted in 1879.

Where accounts differ, this museum follows the documented record and says so.

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